Piston kit, jf506e freelandermazdajaguar direct clutch. Because the valve is constantly oscillating from solenoid pressure, it commonly wears the valve bore. Jf506e 09a transmission valve body for vw bora,golfgti. When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to. Sonnax ftool kits designed to service a specific bore require the vbfix, a selfaligning valve body reaming. Tech manual, jatco 5 speed fwd rebuild procedures atra. So i finally got sick of waiting up to 10 minutes to drive away when the car was cold due to the noshifting craptronic 09a solenoid problem so many of us have after 100xxx miles or so your mileage may vary and ordered a rebuilt valve body with all new solenoids from a recommended ebay vendor. Information about rebuild transmission jf506e 09a vw, ja5ael, re5f01a 09a jf506e using of completely automatic valve body which is responsible for management of work of a transmission has allowed to minimize the amount of transmission essentially. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic. Valve body 935 451 450 347 445 766 301 284 776 786 045 4462 9916 788 low clutch high clutch 010 179 520 310 379 436 9095 359 777 072 349 9917 4464 494 493 778 3181 783 f 716 002 overhaul kit 004. We furnish utter release of this book in pdf, epub, djvu, doc, txt forms. This remanufactured valve body will fit the 09a and jf506e applications. Photos and explanations of what solenoids need to be chageout first.
The body, the first pressure boundary of a valve, resists fluid pressure loads from connecting piping. This causes the oil pressure downstream of the clutch to increase. Jatco jf506e, vw 09a oversized neutral control valve kit. Advantages shift comfort driving pleasure increased through improved control of gear changes. Jf506e ja5ael 09a fwd 5 speed d c e b a 750 699 283 796 282 730 869 281 280. Valve body repair audi a3 q3 tt vw passat golf skoda. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. The oil chamber upstream of the torque converter lockup clutch is opened by the solenoid valve to allow oil pressure to drop. Now loosen the bolt that holds the manual valve linkage. Many parts of this transmission are disassembled for cleaning but they are not. Cobra transmission is designated as an essential business by florida and thus open and shipping product. Jf506e 09a transmission valve body for vw bora golfgti jetta sharan seat. Revmax brings you 09g tf60sn oem updated valve body. Hello, i have a 2003 vw jetta with a 09a transmission, also known as a jatco jf506e.
Aisin aw tf60sn, bmw 6f21wa, vwaudi 09g, 09k, 09m vacuum test guide. Disassembly disassemble the valve body and discard the oe regulator valve, regulator spring and end plug. Pan gasket galaxy valve body cover valve body cover farpack pump to. Reparacao cambio automatico jf506e ou 09a freelander 1 oficina cambauto. About 453% of these are auto shift lever, 166% are gear boxes, and 10% are other auto engine parts. Jatco jf506e, vw ag509a oversized pressure regulator. Adjusting clutch control valves on aisin fwd 6speeds. If your valve body has had even one valve bored oversized and that valve doesnt test properly, then there is a good chance your valve body will have to be replaced. When solenoid valve n91 shuts off the flow, the oil pressure upstream of the clutch builds up again. Valvebodytocase bolts 18 ftlb fluid chart recommended capacities.
Wear in this bore can result in loss of control in the low clutch circuit, causing delayed forward and slipping in any of these low. A valve feather under spring pressure is seated in the valve body and exposed to system pressure. Jatco jf506e, vw ag509a oversized pressure regulator valve kit. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. But at the same time the box has lost in reliability indicators. Sonnax transmission parts for vwaudi 09a applications. Basic teardown of a 09a transmission of a vw jetta. So i finally got sick of waiting up to 10 minutes to drive away when the car was cold due to the noshifting craptronic 09a solenoid problem so many of us have after 100xxx miles or so your mileage may vary and ordered a rebuilt valve body with all new solenoids from a. The fluid thing for the 09a is really trickya lot of people have tried. Generously lubricate the bore and reamer with cutting fluid i. Freelander jatco manual pdf freelander jatco manual pdf are.
Open circuit valve body repair on this video we see a very common issue with. Valve body contains traditional valves, restrictors, selector valve, etc mounted onto valve body are electrical components that control, monitor and enable the gear shifts assembly comes as one unit. Audi a3, q3, tt seat leon, toledo skoda octavia, superb volkswagen caddy, beetle, golf, jetta, passat, scirocco, shara, touran. In the mazda 6 and mpv it is information the 09a and 09b transmissions are built on the same version of the 5speed automatic transmission manufactured by jatco jf506e. We are closely monitoring all updates and taking precautions. Assembly input shaft case valve body accumulators internal wiring harness valve body cover. Download automatic transmission repair manuals and find repair parts. Valve body the body, sometimes called the shell, is the primary pressure boundary of a valve.
We own jatco jf506e manual service doc, txt, epub, djvu, pdf forms. Cover assembly stamped 09a 321 827a bottom pan vwgalaxy. Save your existing manual valve for reuse with our remanufactured valve body. Aw tfsn, tfsn, tfsn mini ga6f21wa vag 09g, 09k, 09m 6speed fwd electronic control. Jf506e 09a automatic transmission valve body for vw audi.
Book manuals are information the 09a and 09b transmissions are built on the same version. The jatco 5 speed automatic transmission is known as the jf506e in the jaguar x type and land rovers freelander. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. I need to change all the solenoids on my sons 2003 1. In looking at the body it appears some of the solenoids blocks other solenoids from being removed. Transmissions, well look at a few critical aspects of service for the 09g, including fluid level inspection, valve body service and rebuilding tips. Repair of valvebody solenoids of automatic transmission a3, q3, tt, passat, golf, superb dq250 02e. The sixspeed automatic transmission dq250 02e is an inhouse development of vag together with borgwarner inc. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Jf506e ja5ael 09a fwd 5 speed d c e b a 750 699 283 796 282 730 869 281 280 281 712 868 596 586 616 866 reduction planet 906 908 9085 9075 896 362 909 362 906b 361 905 907 698 077 293 291 292 288 289 076 715 differential 070 034 311 530 510 036 500 380 178 670 710 279 468 760 342a 342b 925 422 423 433 421 452 425 435 4461 797 9921 410. File type pdf jf506e jatco repairmanual jf506e jatco repairmanual jf506e teardown in this video, i teardown a jf506e out of a jaguartrans came from the local jaguar dealership complaint of no reverse, i find the. Valve body 935 451 450 347 445 766 301 183 284 776 786 045 4462 9916 788 low.
There is a sequence to the order of how you change out these solenoids. My n283 valve regulates the atf oil pressure of brakes b2 and b3, maximum main oil pressure is applied to the brakes when it fails, resulting in harsh gearshifts is either stuck open or shorted to plus. The jatco jf506e, vw 09a neutral control valve controls the low clutch operating pressure in gears 1, 2 and 3. File type pdf 09g transmission repair manual rebuild this is a video of a 4l60e transmission complete disassemble and rebuild.
Please expect some delays in shipping due to the coronavirus covid19. Jatco jf506e free jatco jf506e atsg automatic transmission service group pdf free online the jatco 5 speed automatic transmission is known as the jf506e in the jaguar x type and land. The 5 speed automatic transmission 09a is installed in the jetta from 1999. Its tasks are to draw atf oil out of the oil sump, build up oil pressure and transfer oil pressure to the valve body. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to atmosphere allowing the system gas or liquid to escape. Some areas of failure on this transmission include leaks in the oil filling tube by. The transgo tech library includes the industries most indepth valve body layouts with spring dimensions and general data for some of the earliest automatic transmissions as well as later 68 speeds you are working on now. This remanufactured valve body will fit the 09a and jf506e applications utilized in vw, jaguar, and land rover vehicles. Valve body kits free delivery possible on eligible purchases.
On this video we cover a very common problem with this unit. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. Jf506e 09a automatic transmission valve body for vw audi a3 seat. In this section of our site you can download schemes and guides. Toyota gm tiv atf approximate capacity, complete overhaul 7. Valve body tocase bolts 18 ftlb fluid chart recommended capacities. A t s g transmission technical manuals 010305 7985 th3254l 010306 6986 th350 010307 6491 th400 010308 8393 th440t4 010309 8286 th700r4. Gasket valve body assembly gasket oil seal torque converter oil seal newtral start. Jatco jf506e transmission parts cobra transmission.
Jf506e 09a transmission valve body for vw bora,golfgti,jetta. In this circumstance i would get a virginuncut valve body and rebuild it, usually tranfering your solenoids to the new valve body. Jatco jf506e manual jatco jf506e transmission rebuild manual as of jan 2012, you may receive the manual in book form or on disc. Notice it cocks the connector the same way to pull the teeth out of the. If you are searching for the book jf506e valve body repair manual in pdf format, then youve come to the correct site.
Reparacao cambio automatico jf506e ou 09a freelander 1 09a transmission teardown inspection vw jetta basic teardown of a 09a. Today it did it five times back to back within the time span of 20 min. Topquality sonnax components optimize valve body function and. Jatco jf506e, vw 09a oversized neutral control valve kit part no. The sonnax product has been updated to address chronic issues that relate to harsh shifts, flared 23 and 34 shifts, delayed engagements or no movement and neutral at a stop. Jf506e 09a automatic transmission valve body for vw audi a3. A wide variety of jf506e options are available to you. Widespread breakage is failure of solenoids which already. Revmax has been offering high quality computer dyno tested valve bodies for almost a decade. Selfstudy programme 232 5speed automatic gearbox 09a09b. You will recognize the first half of the teardown, the.
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